Quality
Process
A Premium Shuttering Plywood
Quality
Our products are tested on the parameters of their durability, sturdiness and are treated effectively to prevent them from stains, termites and pests.
Quality
We arrange regular inspections for checking the quality of raw materials that we source and of the final product after the final stages of processing.
ISO 9001 Certified
We are ISO 9001 Certified company with focus on quality.
Premium Quality
All our doors are made of premium quality woods
Customer Satisfaction
We believe in providing 100% customer satisfaction
Eco Friendly
All our product are Eco Friendly
Process
Plywood Manufacturing Process
Veneer drying
We have in-house drying uint which provides controlled drying environment, with minimal handling, and results in a more uniformly dried veneer. The drying of veneer, to between two and ten percent moisture content, aids the gluing process during the manufacture of the plywood.
Assembly
The assembly of the plywood prior to pressing entails the jointing of the narrow strips of veneer, which are edge-glued so as to make sheets of the required size. We have multiple curtain rollers where glue is then applied to the inner plies or core, which in turn, are laid between the outer veneers ready for bonding.
Hot Pressing
Once the veneers are laid-up as assembly plywood sheets, they are fed into hydraulic presses so as to bring the veneer into direct contact with the adhesive, where the application of heat cures the glue.
Finishing
Primary finishing, which entails the trimming, sanding and upgrading of the plywood after pressing, is undertaken so as to enhance the marketability of the product. It is carried out at either separate work stations, or, in the case of modern mills, as a combined operation in a continuous semi-automatic line.
Trimming saws cut the plywood boards to the required size, which are then sanded in machines fitted with wide-belt or drum sanders so as to obtain the desired surface smoothness. Damage or imperfections to the face veneers are then manually repaired by plugging and the application of patches.